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Projects

  • New Plant for Grain Storage

    Cap Servise took a order to supply a full system automation for grain storage plant. The plant consist in  n. 28 silos and in particular 18 silos of 790 m.c. and 10 silos of 130 m.c. Cap Service will provide all the electrical boards as well as all management software developed for Siemens S7 PLC […]

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  • Batching plants started 2 (Tunis – Tunisia)

    CAP SERVICE launched in Tunisia by a batching plant consists of a single PC that runs two different systems with each other but with one common standard PLC software.

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  • Batching plants started 1 (Sousse – Tunisia)

    SERVICE CAP initiated a batching plant in Tunisia, the system automatically produces prints with reporting dispensing useful for billing and daily totals for the control of consumption.

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  • Desalination plant 1200 mc / h (Abu Dhabi, UAE)

    The system consists of the following sections: flotation section ultrafiltration section first step osmosis section second pass reverse osmosis section mixed beds section dose section The automation system has been realized through the use of a PLC S7-400 with ET 200 S devices spread over 5 square remote I / O. All data in the system were appropriately treated to be sent via Ethernet to amonitoring system and remote control. The supervision system remote control was achieved by a PC running SCADASiemens WinCC 6.0 SP4. HMI simens OP177B have been provided and installed on remote I / O through which you can make some operation on the part of the field. In addition there is a module for analog line Teleservice direct remote control of the […]

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  • Gas engine cogeneration plant (Novedrate – Italy)

    CAP Service managed the automation system of cogeneration and central heat. The plant consists of: a gas engine from 5.6 MW, a recovery boiler flue gas, hot waterby a battery placed in the rear and two steam generators to produce steam. – With regard to the management of the entire plant was planned to adopt a SiemensPLC 400 series and particularly the SIMATIC 412-H, with redundant CPUconfiguration in hot stand-by in order to ensure maximum reliability operation also incase of any hardware failure. As an operator interface was installed a monitoring system consisting of two PCsmonitors based on the four-Wonderware Intouch SCADA package capable of handling the many variables of the process to be terminated. In the supervision system all data of the control system are store and made all the reports required by the customer. The two computers for redundancy are continuously linked by a […]

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  • Grain storage facility (Padova, Italy)

    It is a grain storage facility consisting of a battery of 16 silos. This plant has a total storage capacity of 50000 q with an hourly capacity of 1000 kg / h. From the load pit  the product comes through the silo through cleaning machines with a capacity of 1000 kg / h. The entire plant is run automatically both for the exhaust system and for the loading of vehicles in bulk. Used Components : PLC Siemens S7300 , ethernet network, Supervisore MoviconX

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  • Processing plant and grain storage (Padova, Italy)

    System for receiving, processing and grain storage with storage capacity of 15,000 q with an hourly capacity of and consists of a battery of eight silos and warehouses,divided into two different areas. The possible processes are cleaning, drying and roasting.

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  • Milling industry (Beirut, Lebanon)

    The entire production process was fully automated using a PLC and SCADAsystem. From the control room operators have complete control of the system in real time through a system of recipes stored on the database, they can start each day preparing the list of daily production that the system will operate automatically.

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  • Cogeneration plant with two gas engines (Mozzecane-Italy)

    CAP Service managed the revamping of the automation system of the cogeneration plant and heating plant.

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  • System for producing vegetable oil (Padova, Italy)

    This facility is supervised by a Siemens operator panel and an alarm management system bysending SMS via a GSM modem directly controlled by the PLC.

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  • Remaking Blow machine from S5 to S7 (Abuja, Nigeria)

    It is a blow molding machine for the production of plastic bottles to which was removed the old control system and replaced with a Siemens PLC interfaced with an operator panel Hakko by MPI network.
    Special features of the work is to have made all the software’s full test in our office and then, in just four days, be able to change and start the machine production by the end customer in Nigeria.

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  • New Mill (Beirut, Lebanon)

    Installation phase of a milling process that consist in: first cleaning, second cleaning, milling, flour silos. This work has been provided and managed by CAP Service is in the software part and in the plant part. Using local staff, the wiring and the control panel have been completely redone. The system consists of a Siemens S7 300 PLC interfaced via Ethernet to a supervisor system Siemens WinCC that allow the operator in control room the full management of the system in real time. – Used […]

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  • Gas turbine cogeneration plant (Lecco, Italy)

    CAP Service has provided this facility for the automation of process control panelsand all the control software. The system consists of a: gas turbine of 6,300 kW, a gas recovery boiler which produces steam, heated water through a battery placed in the rear and two steam generators to produce steam.

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  • Remake automation oven glass (Verona, Italy)

    CAP Service Ltd. has been chosen as Chief of the group of software companies called upon to manage the rebuilding of a glass furnace. More forces were combined to achieve a difficult goal: to replace some of the Quantum PLCShneider and modify existing programs on other PLC Quantum and MomentumPLCs to enable the rapid restart of the furnace after a total renovation of the plant and of the wiring

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  • New milling plants framework (Padova, Italy)

    CAP Service provided and installed a new cabinet in full plc replacement of old electromechanical system for the management of flour.

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  • Painting line (Kaskipuu, Finland)

    This is the complete and automated management of an air transport in a finish plant. The wooden windows part are hung to some bars and transported by various chains, this parts have to be moved along the line for the painting phase. Evert bars is provided with an electronic TAG and thanks to a Siemens RFID system, it is possible to identify and address in the right direction the product loaded on the bar.

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  • Painting line (Billund, Denmark)

    This is the complete and automated management of an air transport in a finish plant. The wooden windows part are hung to some bars and transported by various chains, this parts have to be moved along the line for the painting phase. The difficulty in this plant was the need to grant an automatic system for the bars path selection without a RFID system based on TAGS.

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  • Painting line (Joensuu, Finland)

    Strong for the positive results obtained in this sector, CAP Service srl has been responsible for managing and developing a furtherautomation system for air transport in Finland.

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  • Rebuilding program for glass machine (Savona, Italy)

    Tanks to CAP Service considerable experience in conversion of old programs developed for PLC series S5 to the new series PLC S7, the same experience has been used for the reconstruction of a particular machine used in the production of fiberglass.

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  • Batching plant in Tunisia (Gafsa – Tunisia)

    SERVICE CAP has initiated and managed a plant in Tunisia, complete with concrete mixing, forming, automatic warehouse storage and palletizing product

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  • Traceability program for milling (Monfalcone, Italy)

    CAP Service has developed a comprehensive program for tracking and tracing products for a large milling industry.

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  • Electronic filling machine (8000 b/h)(Mauritius)

    CAP service technicians, in Mauritius islands, setted up an electronic filling machine of 8000 b/h (1 liter format) where the dosage is in an electronic setting dose from the control panel.

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